Pool Boiler Temperature Controller: Difference between revisions

 
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=== LCD Display ===
=== LCD Display ===


An LCD display on the front of the controller indicates the measured temperature of the boiler manifold (top-most value).  A graphical bar shows the value relative to the typical minimum and maximum operating thresholds.  Temperature thresholds for a [[#Low Temperature Fault|Low Temperature Fault]], [[#Stage 2|Stage 2]] operation, and a [[#High Temperature Fault|High Temperature Fault]] are displayed on the subsequent lines.  All temperatures are displayed in degrees Fahrenheit.
An LCD display on the front of the controller indicates the measured temperature of the boiler manifold (top-most value).  A graphical bar shows the value relative to the typical minimum and maximum operating bounds.  Temperature thresholds for a [[#Low Temperature Fault|Low Temperature Fault]], [[#Stage 2|Stage 2]] operation, and a [[#High Temperature Fault|High Temperature Fault]] are displayed on the subsequent lines.  All temperatures are displayed in degrees Fahrenheit.


The <tt>OP1</tt> and <tt>OP2</tt> indicators (beacons) indicate that [[#Stage 1|Stage 1]] and/or [[#Stage 2|Stage 2]] operation is active, respectively.  An <tt>ALM</tt> indicator is associated with a fault condition; user intervention may be required to restore boiler operation.  Blinking <tt>H</tt> and/or <tt>J</tt> indicators indicate communication port activity.
The <tt>OP1</tt> and <tt>OP2</tt> indicators (beacons) indicate that [[#Stage 1|Stage 1]] and/or [[#Stage 2|Stage 2]] operation is active, respectively.  An <tt>ALM</tt> indicator is associated with a fault condition; user intervention may be required to restore boiler operation.  Blinking <tt>H</tt> and/or <tt>J</tt> indicators indicate communication port activity.
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=== Threshold Adjustment ===
=== Threshold Adjustment ===


Threshold adjustment is typically not necessary or recommended.
Threshold adjustment is typically not necessary or recommended.  Instead, it is recommended that the system be evaluated for deficiencies.


If a parameter must be adjusted, press the scroll button (left of the down arrow) to move the up/down cursor to the desired parameter.  Press the up/down keys to adjust the temperature.  Internal bounds limit how high or low a parameter may be adjusted.  Use extreme caution in adjusting each parameter, as each could have significant impacts upon boiler operation.
If a parameter must be adjusted, press the scroll button (left of the down arrow) to move the up/down cursor to the desired parameter.  Press the up/down keys to adjust the temperature.  Internal bounds limit how high or low a parameter may be adjusted.  Use extreme caution in adjusting each parameter, as each could have significant impacts upon boiler operation.
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=== Low Operator ===
=== Low Operator ===


The low operator is activated when the following conditions are true:
The low operator is activated (the relay contact is closed) when the following conditions are true:


* A call for heat is present.
* The RTD is producing valid feedback (not shorted or open-circuit).
* The RTD is producing valid feedback (not shorted or open-circuit).
* The boiler temperature is below the over-temperature shutdown threshold (timing rules apply).
* The boiler temperature is below the high temperature fault threshold (timing rules apply).


The low operator may be released when any of the prior conditions are no longer met.  In addition, it may be released when:
The low operator may be released when any of the prior conditions are no longer met.  In addition, it may be released when:
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=== High Operator ===
=== High Operator ===


The high operator is activated when the following conditions are true:
The high operator is activated (the relay contact is closed) when the following conditions are true:


* All conditions for the low operator are met.
* All conditions for the [[#Low Operator|low operator]] are met.
* The main valve (MV) is active.
* The boiler temperature is below the second stage threshold (timing rules apply).
* The boiler temperature is below the second stage threshold (timing rules apply).


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|LO
|LO
|Isolated Single Logic Output
|Isolated Single Logic Output
|
|May not be used.
|-
|-
!IO Slot 2
!IO Slot 2
|D4
|D4
|DC Control
|DC Control
|Will not be used.
|Will not be used; see modifications below.
|-
|-
!IO Slot 3
!IO Slot 3
|TK
|TK
|Triple Contact Input
|Triple Contact Input
|
|May not be used.
|-
|-
!H Comms Slot
!H Comms Slot
|PD
|PD
|Profibus with D-type Connector
|Profibus with D-type Connector
|Module is an AH026222U002.
|Module is an AH026222U002 (visually identified).
|-
|-
!J Comms Slot
!J Comms Slot